Core Business

Features of Production Manufacturing Department 1

Description

Design and production of press molds

Features

Production Manufacturing Department 1 is designing and manufacturing press dies for ordinary products, especially automotive ones. The dies manufactured by this section include almost all types of press dies, including single dies for punching, bending and drawing and transfer and progressive dies. Especially, transfer dies designed for bending and drawing are predominant, accounting to about 80% of all orders. We have 200-ton and 500-ton trial presses.It is also possible to Portable Coordinate Measuring Machine with Laser scanning system (HEXAGON) measure trial products. We aim to manufacture dies requiring no finishing work, using numerically controlled production and management tools such as press-forming simulation[JSTAMP] for process analysis, CAD/CAM for designing and 3D CAD/CAM for DNC machining.

Mold Applications

Automotive Pressed Parts

Major Equipment

Design Department Units
Press Forming Simulation System JSTAMP[JSOL] 1
3D-CAD THINK DESIGN[Toyota Caelum]
VISI-Modeling[Vero Japan]
TOP-Progress[Kodama Corporation]
VISI 3D-Design[Vero Japan]
7
1
1
3D-CAD/CAM TOOLS[C&GSystems]
TOP-Solid/cam[Kodama Corporation]
VISI-Modelling/CAM[Vero Japan]
1
1
1

Production Department
Head Office
North Factory
Trial Press AIDA200t[Mechanical press]
AIDA500t[Mechanical press]
1
1
High speed machining center VM-5II 1020×520[OKK]
VM-900 2060×940[OKK]
1
1
Machining center RB-2NM 2750×2000[Shin Nippon Koki]
MC-5VA 1050×510[Okuma]
BN85-A6 850×500[Makino]
2
1
1
Wire cutter α-1iC 550X370[FANUC] 1
Portable Coordinate
Measuring Machine with Laser scanning system
ROMER Absolute Arm 7525SE[HEXAGON] 1
South Factory
portal type CNC JBR YBM-1218V 2000X1400X1200[Yasda Precision Tools] 1
CNC JBR YBM-950V 1000X550X540[Yasda Precision Tools] 1
1
NC vertical lathe TM2-12 φ1000-1500[O-M Ltd.]
Ex α2000-Neo φ1000-2000[O-M Ltd.]
1
1
NC lathes TAC-460/510 φ3-500[Takizawa] 1
Normal lathe LLA1000 φ35-700[Chubukoki] 1
Machining center MILLAC611V1300X610X560[Okuma & Howa]
MC4VB 760X410X450[Okuma Iron Works]
1
1
NC milling machine AE85 850X500X400[Makino] 3
Wire cutter AQ537LS 550X350X300[Sodick] 1
Coordinate measuring machine CRYSTA-Apex S203016 2000X3000X1600[Mitutoyo] 1

500t press
Die height 1,060mm Stroke 600mm
Slide adjustment 400mm Bolster dimensions 2,000×3,000mm
Slide dimensions 2,000×3,000mm Die cushioning load 200ton